Top 3 Reasons to Use Wire Ferrules

Posted by Jacob Miller

Jan 12, 2018 3:00:00 PM

Read Time: 4 Minutes

A wire ferrule is a copper plated tin tube that slides over the stripped end of a stranded wire. It is available in both insulated and non-insulated versions.  The insulated wire ferrule contains a nylon extruded jacket intended to reduce signal leakage, creepage and reduce gas intrusion.  The nylon jacks are color-coded by wire AWG (American Wire Gauge) or the Cross-Sectional Area of the conductor in millimeters squared (mm²).   The color code will either follow the Industry Standard, which is commonly found throughout North America, or the DIN Standard (German Institute for Standardization) commonly found throughout Europe.

There are many benefits to using wire ferrules that far outweigh the minor cost per piece and additional labor and tools required to install them.  Below is a list and explanation of the more common benefits, to help you make an educated and informed decision before using or omitting them.

Read More

Topics: engineering

Creating Lifelong Loyal Business Relationships in Contract Manufacturing

Posted by Craig Zoberis

Jan 5, 2018 6:50:29 PM

Read Time: 3 Minutes

What do you want to be when you grow up?” is a common question asked of kids. Firefighters, teachers, and doctors are all examples of responses one might hear.  But what if that question was posed to business owners?  What type of business do you strive to be?  Answers might include best in class in service, product excellence, culture focused, team oriented, etc.; frankly, most businesses would probably desire to achieve all of those, including dozens of more higher-acclaimed qualities.  However, it is imperative a business identifies who they are and what they stand for; their ultimate success depends on a clear initiative and awareness of their objectives, strengths, and opportunities.

Read More

5 Keys to a Solid Design Plan Checklist

Posted by Jacob Miller

Dec 15, 2017 4:44:40 PM

Read Time: 4 Minutes

A successful Kick-Off Meeting is one of the most critical aspects of a design project, as it sets the tone and trajectory of the entire project.  Often, in the excitement of introducing and starting a new project, many important yet seemingly small details can get misinterpreted or simply forgotten.  When missed details surface late in the project, they result in higher implementation costs, increased frustration, and lack of confidence in the design team.  A simple, yet fundamental tool to help mitigate this risk is the Design Plan Checklist.  A Design Plan Checklist, is a collaborative list of pre-conceived, common questions.  Asking each of these questions during every Kick-Off Meeting will not only help guide the meeting, but will help spark deeper conversation and deeper confidence around decisions on critical points.  Below are five key areas to address when developing your Design Plan Checklist:

Read More

Topics: engineering

10 Reasons to Outsource Manufacturing

Posted by Craig Zoberis

Dec 8, 2017 6:03:29 PM

Read Time: 4 Minutes

To outsource complete manufacturing of a product versus producing it in-house is a decision faced by original equipment manufacturers every day, and making the right choice can be key to the success of your business.  A manufacturing company may decide to outsource products and services for a variety of reasons. To gain better insight from a client perspective, I recently asked one of our most-valued customers what were some of the reasons their business chose to partner with us for contract manufacturing. Their decision to outsource was researched thoroughly, and in the end, the company realized a host of tangible and intangible benefits. Below find the 10 reasons our customer chose Fusion OEM:

Read More

Topics: contract manufacturing

7 Considerations for GD&T

Posted by Jack Quillin

Dec 1, 2017 4:01:53 PM

Read Time: 4 Minutes

Engineering CAD software is a constantly evolving tool that allows engineers to design more rapidly and efficiently than ever before. However, one basic element that has been consistently required over time is a detailed drawing. Drawings are the key piece of communication between Engineers, Machinists, Fabricators, Vendors and Customers.

An important and critical way an Engineer conveys the design intent within the drawing is with the use of GD&T (Geometric Dimensioning & Tolerancing). This isolates the functional and non-functional features, and creates a relationship from one feature to the next. GD&T provides a lot of information regarding how a part or assembly will be manufactured or assembled. Most importantly, it allows for repeatability for parts and assemblies in order to ensure that consistent quality is achieved. Below please find seven tips on using GD&T and things to consider when adding GD&T to your drawing:

Read More

Topics: engineering

6 Ways to Reduce the Risk of Non-Conforming Parts

Posted by Keith Gansberg

Nov 24, 2017 4:00:00 PM

Read Time: 3 Minutes, 30 Seconds 

Having a formal system in place to track and evaluate supplier performance is essential to the smooth operation and profitability of any business.  As an AS9100D certified contract manufacturer, we are required to evaluate and select our suppliers based on their ability to meet our requirements and those of our customers. This assessment is essential to reduce the risk of nonconforming parts. Below please find the top six considerations we use when managing our supplier relationships to reduce the risk of non-conforming parts:

Read More

Topics: supply chain management

Benefits of Standardized Schematic Naming Conventions

Posted by Mike Basile

Nov 17, 2017 5:08:12 PM

Read Time: 4 Minutes 

When it comes to naming drawings, wires, and devices in an electrical drawing package, it is extremely important to stick to a standardized numbering structure across all projects. The benefits of doing so are endless. Including the necessary components of a schematic naming convention can provide the following benefits:

Read More

Topics: engineering

7 Ways to Reduce Rising Healthcare Costs

Posted by Jeff LaCrosse

Nov 10, 2017 4:00:00 PM

Read Time: 3 Minutes 

With medical insurance premiums at all-time highs, and rising each year, it is important to identify and understand a few practices that would help keep premium costs down.  Here at Fusion, we have personally seen a rise in HMO employee-only premiums of 2.5x over the past 8 years with a current rate of inflation under 2%.  Medical costs, including insurance, have grown to be one of the most significant expenses for families.

The best way to keep your medical costs to a minimum is staying healthy.  Practicing a wellness lifestyle by both eating right and exercising remains the best way to live well, but there are many actions you can take to lower your health care costs beyond choosing affordable health insurance. Below find 7 tips on reducing these expenses:

Read More

Topics: culture, accounting

Industrial Sensor Fundamentals

Posted by Steve Milchuck

Nov 3, 2017 4:00:00 PM

Read Time: 5 Minutes

Sensors for industrial machines are used to detect a variety of process signals for a given application. A few examples of process signals are, material color, pressures, flow, fluid levels, temperature, and human presence.

The most common type of sensors are:

Read More

Topics: engineering

3 Tips in Reducing Metal Fabrication Costs

Posted by Jim Torres

Oct 27, 2017 4:00:00 PM

Read Time: 3 Minutes

You hear it all the time from fabricators: engineers have a habit of designing for ideals without taking the required processes into account.  In these scenarios, not only does the engineer risk limiting the number of fabricators who will take the job due to its complexity, but they also miss out on the opportunity to use a fabricator’s wisdom to optimize a part.  Understanding that most fabricators have a wealth of knowledge at their disposal can help engineers simplify the part, reduce costs, and result in better quality.

While there are some situations where a complex design is necessary, keeping the fabrication of the part in mind during the initial design stages will prevent the possible need for redesign. Below find three tips on ensuring that a partnership with fabricators is successful:  

Read More

Topics: engineering

Subscribe To Blog By Email


Latest Blog Posts